Introduction

In today’s competitive market, effective Product Lifecycle Management (PLM) is essential for managing the end-to-end process of a product’s life—from concept to design, production, and eventual disposal. This course is designed to provide participants with in-depth knowledge of PLM systems, tools, and best practices, enabling them to efficiently manage products through their lifecycle, improve collaboration across departments, and ensure product innovation and compliance. Participants will explore strategies for optimizing product development, reducing time-to-market, and maximizing product quality while minimizing costs. With a focus on digital transformation and advanced technologies, the course prepares professionals to tackle future challenges in PLM.

Course Objectives

By the end of this course, participants will be able to:
✅ Understand the key principles and stages of the product lifecycle and how PLM fits into each phase.
✅ Implement PLM systems to streamline product development, production, and end-of-life management.
✅ Leverage digital tools and collaboration platforms to enhance innovation, quality, and efficiency throughout the product lifecycle.
✅ Understand the impact of regulatory requirements, sustainability, and compliance on product lifecycle management.
✅ Use data management techniques to ensure product data consistency and accessibility across the enterprise.
✅ Apply risk management strategies to identify and mitigate risks throughout the product lifecycle.
✅ Use PLM tools for better collaboration, change management, and configuration management.

Who Should Attend?

This course is ideal for:

• Product Managers & Directors
• R&D Managers
• Engineering Managers
• Manufacturing Managers
• Supply Chain Managers
• IT Professionals involved in PLM system implementation
• Quality Assurance Managers
• Regulatory Compliance Professionals
• Operations Managers
• Consultants focused on product development and product lifecycle strategies
• Business Analysts working on digital transformation or PLM software solutions

Day 1: Introduction to Product Lifecycle Management (PLM)

• What is Product Lifecycle Management (PLM)?
  • Defining PLM and its role in modern business operations
  • The phases of the product lifecycle: Concept, Design, Manufacturing, Service, End-of-Life
  • Overview of PLM systems and their integration with other enterprise systems (ERP, SCM, etc.)
• Key Concepts in PLM
  • Product data management (PDM) vs. PLM: Differences and synergies
  • Product design, innovation, and collaboration as core elements of PLM
  • Understanding product structure, bill of materials (BOM), and change management
• PLM Benefits and Challenges
  • How PLM helps in enhancing product quality, speed-to-market, and cost efficiency
  • Addressing challenges: data silos, complexity in global supply chains, and regulatory compliance
• Real-World Applications and Case Studies
  • Successful implementation of PLM in automotive, electronics, consumer goods, and pharmaceutical industries

Day 2: PLM System Architecture and Implementation

• PLM System Components
  • Understanding the main modules in a PLM system: design collaboration, data management, configuration management, document control, and change management
  • Key technologies used in PLM systems: cloud computing, big data, IoT, and AI
• Implementing PLM Systems
  • Steps to implement a PLM solution: Requirements gathering, system selection, integration, and deployment
  • How to align PLM strategies with business goals and ensure adoption across departments
  • The role of cross-functional teams in a successful PLM implementation
• Data Management in PLM
  • Creating a single source of truth for product data
  • Techniques for version control, data consistency, and collaborative design
  • Data governance: Ensuring product data quality, privacy, and security
• Choosing PLM Tools and Software
  • Evaluating PLM software vendors and selecting the right solution for your organization (e.g., Siemens Teamcenter, Autodesk Fusion Lifecycle, Dassault Systèmes ENOVIA)

Day 3: Product Design and Development in PLM

• PLM for Product Design and Innovation
  • Integrating PLM with the design process: CAD systems, virtual prototyping, and simulation tools
  • Managing design iterations, design reviews, and approval workflows
• Collaborative Product Development
  • Enabling collaboration among design, engineering, and manufacturing teams using PLM tools
  • Real-time design feedback and managing multi-disciplinary teams
  • Managing supplier collaboration and ensuring compliance with product design specifications
• Change Management in PLM
  • How to effectively manage design changes, product revisions, and engineering change orders (ECOs)
  • The role of PLM in tracking changes and ensuring version control throughout product development
  • Tools for change impact analysis and minimizing disruptions in the supply chain

Day 4: Manufacturing, Quality, and Compliance in PLM

• PLM for Manufacturing
  • How PLM systems support manufacturing processes, production planning, and scheduling
  • Connecting design and manufacturing to ensure efficient product realization
  • Managing bill of materials (BOM), work instructions, and production documentation
• Quality Management in PLM
  • Using PLM to track product quality, manage quality control (QC) processes, and audit trails
  • Managing defects, non-conformances, and product recalls
• Regulatory Compliance and Sustainability
  • How PLM helps manage regulatory compliance in industries such as pharmaceuticals, automotive, electronics, and medical devices
  • Incorporating sustainability and environmental impact assessments into the PLM process
  • PLM’s role in ensuring products meet local, regional, and international regulatory standards (e.g., FDA, ISO 9001, RoHS)

Day 5: PLM Integration, Risk Management, and Future Trends

• PLM Integration with Enterprise Systems
  • Integrating PLM with ERP, CRM, SCM, and MES systems for seamless data flow
  • Benefits of end-to-end integration across the enterprise for product development and manufacturing
• Risk Management in PLM
  • Identifying risks during product development, design, and manufacturing phases
  • Developing risk mitigation strategies using PLM tools for managing uncertainty
  • Understanding the role of digital twins and simulation in risk assessment and management
• Emerging Trends in PLM
  • The future of PLM: Integrating IoT, AI, and blockchain to enhance product traceability, predictive maintenance, and real-time decision-making
  • Digital transformation: Moving from traditional PLM to cloud-based PLM systems and collaborative platforms
• Capstone Project & Certification
  • Participants will design a comprehensive PLM strategy for a real-world product lifecycle scenario
  • Final assessment and feedback session
  • Certification: Certified Product Lifecycle Management Specialist (CPLMS™)

Certification

Upon successful completion of the course and final assessment, participants will receive the Certified Product Lifecycle Management Specialist (CPLMS™) credential. This certification will demonstrate expertise in managing products throughout their lifecycle, from initial design to end-of-life management, using PLM systems and strategies.

Key Takeaways

✔ Understand the core principles and stages of the product lifecycle and how PLM integrates into each phase.
✔ Gain practical experience in implementing PLM systems, from data management to change control and regulatory compliance.
✔ Learn how to foster collaboration between departments and optimize product development using digital tools and PLM software.
✔ Master risk management strategies and quality management processes within the PLM framework.
✔ Earn a recognized certification that demonstrates your expertise in Product Lifecycle Management.